Technology · Zirconia

Zirconia. The standard there is no going back from

No metal. No dark gingival line. No ceramic chipping. Biocompatible, translucent and with superior mechanical strength. At BDL we work with the most demanding zirconia materials on the market.

Zirconia crown tooth 46 · chromatic mimicry and perfect soft tissue integration
The material

Why zirconia has replaced metal-ceramic

For decades, metal-ceramic fixed prosthetics was the reference standard. Zirconia has displaced it for technical, biological and aesthetic reasons that are here to stay.

No dark gingival line

Metal-ceramic's metal substructure creates a dark shadow at the gingival margin over time. Zirconia is white and translucent — the margin blends with the tissue.

Total biocompatibility

Zirconium oxide is chemically inert. No inflammatory response, no risk of metal allergy, no interference with imaging diagnostics.

No ceramic chipping

Porcelain on metal fails by delamination. Monolithic or surface-veneered zirconia restorations eliminate this structural risk entirely.

Superior mechanical strength

Yttrium-stabilised zirconia flexural strength makes it suitable even for full-arch frameworks on implants under high occlusal load.

Non-porous surface

Once sintered, zirconia is completely smooth and non-porous. Minimal plaque accumulation, frictional behaviour equivalent to natural enamel.

Documented longevity

More than 25 years of accumulated clinical evidence. Long-term survival rates of monolithic zirconia consistently exceed those of conventional metal-ceramic.

Our materials

Prettau Zirconia and DMAX SMART — two informed choices

Not all zirconias are equal. Material selection determines aesthetic outcome, structural strength and clinical suitability. At BDL we work with two high-performance references, each with its optimal indication.

Zirkonzahn

Prettau®

High translucency · Full monolithic

Zirkonzahn's reference material. High translucency and perfectly natural appearance thanks to its optimised microstructure. Non-porous, no chipping, no antagonist wear. Indicated for single crowns, large bridges and complete frameworks on implants.

Indication Single crown → full arch
Structure Monolithic or reduced for veneering
Compatibility Implants, bruxism, reduced space
Key advantage No mandatory ceramic veneering
Zirkonzahn

Prettau® 3 Dispersive®

Triple gradient · Gradual-Triplex Technology

Simultaneous triple gradient of colour, translucency and flexural strength within the same block. The cervical zone is stronger and more opaque; the incisal edge, more translucent and aesthetic. One material to handle the entire mouth.

Indication Single crown → full-arch bridge
Gradient Colour + translucency + flexural strength
Structure Monolithic or reduced
Key advantage Maximum aesthetics and strength in one block
Zirkonzahn

Prettau® 4 Anterior®

670 MPa · Alternative to disilicate · Anterior sector

Extreme translucency for the anterior sector. 670 MPa flexural strength (University of Pennsylvania). Polychromatic before sintering: without the aesthetic limitations of glass-ceramic. Direct alternative to lithium disilicate for highly aesthetic demanding cases.

Strength 670 MPa (Univ. Pennsylvania)
Indication Crown, inlay, onlay, veneer, bridge ≤ 3 u.
Zone Anterior and posterior
Key advantage No chipping · no antagonist wear
DMAX

SMART Multilayer

1,100 MPa · 7 layers · 46% translucency

Universal white disc with 7 layers of differential dye absorption. A 15-second dip in the colouring liquid generates the full VITA shade scale gradient. 1,100 MPa flexural strength — suitable for all indications, from single crowns to full mandibular rehabilitations.

Strength 1,100 MPa (flexural) · >10 MPa·m¹/² (fracture)
Translucency 46%
Layers 7 layers of variable absorption
Indication All — single crown → full arch
Clinical indications

What we manufacture in zirconia

Single crowns

Anterior and posterior sector. Monolithic or with selective veneering. High-precision marginal fit by CAD/CAM milling.

Multi-unit bridges

Up to 14 elements in conventional frameworks. Connector calculation using Zirkonzahn software to guarantee structural strength.

Implant-supported frameworks

Custom abutments, implant-borne crowns and screw-retained or cemented superstructures. Compatible with all implant systems.

Full-arch monolithic frameworks

Full arch total rehabilitation in zirconia. Prettau and DMAX SMART allow 12–14 unit frameworks without compromising mechanical strength.

Inlays, onlays and veneers

High-aesthetic partial restorations. Prettau 4 Anterior as a direct alternative to lithium disilicate with greater mechanical strength.

Rehabilitation with pink ceramic

Artificial gingival reconstruction in ceramic on a zirconia framework. Indicated in rehabilitations with soft tissue or bone loss.

Clinical result

From the laboratory to the patient's mouth

The precision of CAD/CAM milling and correct material selection translates into restorations the patient cannot distinguish from their natural teeth — and the clinician has no hesitation placing.

Coronas de zirconio sobre implantes región 36-37 antes y después · fotografía intraoral clínica

Zirconia crowns on implants in region 36–37 · Before and after placement · Clinical intraoral photograph

Shall we discuss the case?

Tell us what the patient needs

Anterior or posterior sector, implant or tooth-supported, high aesthetic demand or maximum strength — we select the right zirconia for each case.